MAINTENANCE

    As mentioned in the introduction, the New River Gorge Bridge is constructed of un-painted U.S.S. Cor-ten steel. This steel is designed to develop a coating of rust which will prevent corrosion throughout the life of the steel. This concept worked pretty well for the bridge except for a few areas on the structure. In areas where water sits for long periods of time and where large amounts of water flow, some deterioration occurred due to the temperate climate of the West Virginia Mountains, and the salting of the roads by the West Virginia Department of Highways.

    For the first few years of the bridge's existence, the West Virginia Department of Highways applied a standard practice of salt spreading to the bridge's road surface during periods of accumulating snowfall. Unfortunately, the Department of Highways did not take into account that salt deteriorates steel and therefore, the years of salt spreading on the bridge caused substantial damage to the bridge's structural steel. Fortunately, the Department of Highways realized that this deterioration was occurring and started using deicers that were not salt based to melt the snow that fell on the bridge. This method of melting the snow has prevented further deterioration, but the bridge's steel needs to be cleaned from the previous years of salting.

    In January of 1998, Specialty Groups, Inc. was awarded a two million nine hundred thousand dollar contract to clean up the steel on the New River Gorge Bridge.  Specialty Groups Inc has agreed to remove the salts from the bridge as well as repair other problem spots on the bridge.  Other repairs include removing a large number bird nests throughout the interior supports and caulking areas such as deck trusses, bent caps, and bent leg splices in order to prevent water damage and leakage.

    In order to carry out the contract, Specialty Groups, Inc. will use two main cleaning methods. The first process of cleaning is a low pressure water cleaning. For this method, a 3,000 to 4,500 psi pressure washer will be used to clean all the steel surfaces on the bridge including the interior beams on the arch and the bent legs. In areas where an extreme amount of rust exists, an ultra high pressure water jetting will be used. The water pressure used in this process operates at 45,000 psi. The photographs in this section show workers from Specialty Groups Inc. performing these cleaning processes. After the rust is removed the state engineers will examine the damaged areas to ensure that the structure still meets the National Association of Corrosion Engineers and Steel Structures Painting Council specifications. (Specialty Groups, Inc.)

Both photographs in this section were used with the permission of Specialty Groups, Inc.

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Photograph taken by Rich Koors.

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