About
Hot air balloons are based on a very basic scientific principle: warmer air rises in cooler air. Essentially, hot air is lighter than cool air, because it has less mass per unit of volume. The hot air balloon prototype consisted of three main parts design, construction, and testing results. The balloons were built in small groups and constructed out of simple materials, basically tissue paper and glue. The total process took my group 3 class periods from start to finish.

Design
The main parts of the balloon are: panels, gores, envelope, and shirt.
~Panels: This is the small piece of nylon that makes up the surface of the balloon. It takes many panels to construct a single gore. Our panels were actually 16"x20" pieces of tissue paper.
~Gores: The gore is a long strip of panels used to make up the shape of the balloon. They extend from the base of the envelope to the top. We used three panels to make one gore. We used a template to make shape our gores.
~Envelope: In most modern hot air balloons, the envelope is constructed from long nylon gores, reinforced with sewn-in webbing. Our envelope consisted of five gores and a top.
~Skirt: Located at the base of the envelope, usually coated with special fire-resistant material to keep the flame from igniting the balloon. We used a coat hanger and tape for our skirt.


Mock-up


Panel Construction

Construction
My group first contemplated the design of the balloon, and then developed a template to construct the balloon. Before building the actual balloon, my group decided to build a mock up. We wanted to see how our template would go together and look. We experimented with different panel templates before starting the actually balloon. We used 5 side panels and a top panel to construct the balloon. For the joints, we used Elmer's glue to seal them together. We would glue a join, then wait for it to dry before adding more. After we glued the panels together, we glued on the top (in which we had a bit of trouble with). We finished earlier than the other groups, so we decided to add lettering "Tech Ed" to our balloon for aesthetic purposes. Then we tested for holes by holding air under the balloon.

Testing
We each had an opportunity to launch our balloons three times. Each time groups varied the fill time. I think this had a significant impact on the flight results. Also, as the day progressed, the temperature rose. We used propane gas to fill the balloons. Our balloon was the smallest, which is why I think it did not fly as long as some of the other groups.

Trial Number Flight Fill Flight Time
1 5m
12s
2 4:03m
4.5s
3 6:15m
15s

Balloon in Flight


Transportation Class Fall 2004

 
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